China Custom High Speed Jm Single Flexible Disc Coupling

Product Description

JMI Type Diaphragm Coupling(JB/T9147-1999)

JM Series Diaphragm Coupling of flexible metal flexible coupling, which relies on the metal diaphragm to transmit torque from the main connection, motivation, has the advantages of elastic damping and no lubrication, no noise, is an ideal product for replacing the gear coupling and coupling current. It can compensate for the axial, radial, and angular deviation caused by the manufacturing error, installation error, bearing deformation, and the change in temperature rise.

 

 Features
1. Compensation two-axis misalignment of the ability, and tooth type coupling can be much more than a double angle displacement, radial displacement of the small, flexible, allowing a certain axial, radial, and angular displacement.

2. Obvious damping effect, no noise, no wear, and tear.

3. High transmission efficiency, up to 99.86%. Especially suitable for medium and high-speed high-power transmission.

4. Adapt to high temperature (-80+300) and harsh environments, and can be in shock, vibration, safety, and dynamic conditions.

5. Simple structure, lightweight, small size, convenient assembly, and disassembly. Without moving the machine can be disassembled (with intermediate type), with no need for lubrication.

6. Accurately convey the rotational speed, the operation has not turned bad, can be used for the transmission of precision machinery.
JM series diaphragm flexible coupling is widely used in the machinery and equipment industry, metallurgy, mines, petroleum, chemical, electric power, shipbuilding, lifting transport, textile, light industry, agricultural machinery, printing machinery, and water pump, fan, etc. in the transmission of power machine.
 
 

JMI Type Coupling Main Dimension(JB/T9147-1999)

Type Nominal  torque
Tn
Peak torque
Tmax
Max
Speed
np
Bore diameter
d
Bore Length D t Torsional stiffness
C
Mass Rotary inertia
Y type J,J1,Z,Z1 type L(recommend)
L L L1
N·m N·m r·min-1 mm N·m/rad kg kg·m2
JMI1 25 80 6000 14 32 J127
Z120
35 90 8.8 1×104 1 0.0007
16,18,19 42 30
20,22 52 38
JMI2 63 180 5000 18,19 42 30 45 100 9.5 1.4×104 2.3 0.001
20,22,24 52 38
25 62 44
JMI3 100 315 5000 20,22,24 52 38 50 120 11 1.87×104 2.3 0.0571
25,28 62 44
30 82 60
JMI4 160 500 4500 24 52 38 55 130 12.5 3.12×104 3.3 0.0571
25,28 62 44
30,32,35 82 60
JMI5 250 710 4000 28 62 44 60 150 14 4.32×104 5.3 0.0083
30,32,35,38 82 60
40 112 84
JMI6 400 1120 3600 32,35,38 82 82 60 65 170 15.5 6.88×104 8.7 0.0159
40,42,45,48,
50
112 112 84
JMI7 630 1800 3000 40,42,45,48,
50,55,56
112 112 84 70 210 19 10.35×104 14.3 0.571
60 142 107
JMI8 1000 2500 2800 45,48,50,55,
56
112 112 84 80 240 22.5 16.11×104 22 0. 0571
60,63,65,70 142 107
JMI9 1600 4000 2500 55,56 112 84 85 260 24 26.17×104 29 0.1415
60,63,70,71,
75
142 107
80 172 132
JMI10 2500 6300 2000 63,65,70,71,75 142 142 107 90 280 17 7.88×104 52 0.2974
80,85,90,95 172 132
JMI11 4000 9000 1800 75 142 142 107 95 300 19.5 10.49×104 69 0.4782
80,85,90,95 172 172 132
100,110 212 167
JMI12 6300 12500 1600 90,95 172 132 120 340 23 14.07×104 94 0.8067
100,110,120,125 212 167
JMI13 10000 18000 1400 100,110,120,125 212 167 135 380 28 19.2×104 128 1.7053
130,140 252 202
JMI14 16000 28000 1200 120,125 212 167 150 420 31 30.0×104 184 2.6832
130,140,150 252 202
160 302 242
JMI15 25000 40000 1120 140,150 252 202 180 480 37.5 47.46×104 262 4.8015
160,170,180 302 242
JMI16 40000 56000 1000 160,170,180 302 242 200 560 41 48.09×104 384 9.4118
190,200 352 282
JMI17 63000 80000 900 190,200,220 352 282 220 630 47 10.13×104 561 18.3753
240 410 330
JMI18 100000 125000 800 220 352 282 250 710 54.5 16.14×104 723 28.2033
240,250,260 410 330
JMI19 160000 200000 710 250,260 410 330 280 800 48 79.8×104 1267 66.5813
280,300,320 470 380

♦Product Show

 

♦Other Products List

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective

Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artworks.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

disc coupling

Industry Standards and Guidelines for Disc Couplings

Disc couplings, like other mechanical components, are subject to various industry standards and guidelines that ensure their safe and reliable operation. Some relevant standards include:

  • API Standard 671: This American Petroleum Institute (API) standard provides guidelines for special-purpose couplings for use in petroleum, chemical, and gas industry services. It covers the design, materials, testing, and inspection of couplings, including disc couplings.
  • AGMA Standard 9001: The American Gear Manufacturers Association (AGMA) standard 9001 addresses flexible couplings, including disc couplings, and provides recommendations for their design, installation, and maintenance.
  • ISO 14691: This International Organization for Standardization (ISO) standard covers general-purpose industrial couplings, including disc couplings, and provides guidance on their selection, installation, and operation.

Manufacturers and engineers often refer to these standards and guidelines to ensure that disc couplings are designed, manufactured, and used according to recognized industry practices. Adhering to these standards helps enhance the reliability, safety, and performance of disc couplings in various industrial applications.

disc coupling

Recent Advancements in Disc Coupling Design

Disc coupling technology has seen continuous advancements to enhance performance, reliability, and adaptability to various applications. Some recent innovations in disc coupling design include:

  • Material Enhancements: The development of new materials, such as advanced alloys and composite materials, has improved coupling durability, corrosion resistance, and overall lifespan.
  • Flexible Disc Profiles: Innovative disc profiles are designed to optimize flexibility while maintaining torque transmission capabilities, allowing for better misalignment compensation and shock absorption.
  • Modular Designs: Modular disc coupling systems offer flexibility in adapting to different torque and misalignment requirements, making them versatile for a wide range of applications.
  • Enhanced Torsional Stiffness: Some designs focus on achieving higher torsional stiffness, ensuring accurate torque transmission and responsiveness even in demanding conditions.
  • Smart Couplings: Integration of sensor technology enables real-time monitoring of coupling performance, allowing for predictive maintenance and reducing downtime.

These advancements are driven by the increasing demands of modern machinery and the need for higher efficiency, reduced maintenance, and improved overall system performance. Engineers and manufacturers are continually exploring new ways to optimize disc coupling design for a variety of industries and applications.

disc coupling

Design of Disc Couplings for Flexibility and Performance

The design of disc couplings plays a crucial role in providing flexibility and ensuring high-performance torque transmission. Key design elements include:

  • Flexibility: Disc couplings consist of multiple thin metal discs arranged in a pack. These discs have slots or cuts that create segments, allowing them to flex and accommodate misalignment. The flexing action provides flexibility in multiple directions, allowing the coupling to handle angular, parallel, and axial misalignment.
  • Torsional Stiffness: While providing flexibility, disc couplings also maintain a certain degree of torsional stiffness. This stiffness ensures efficient torque transmission between the shafts and helps maintain accurate positioning in precision applications.
  • Material Selection: High-quality materials with appropriate mechanical properties are used to manufacture the discs. These materials must balance flexibility, torsional stiffness, and strength. Stainless steel and other alloys are commonly chosen for their durability and resilience.
  • Geometry and Slot Patterns: The design of the slots or cuts in the discs influences the coupling’s flexibility and misalignment capabilities. Engineers optimize the geometry to provide the desired levels of flexibility and torsional stiffness.
  • Spacer Elements: Some disc couplings include spacer elements between the discs. These spacers contribute to accurate alignment between the shafts and help prevent edge contact between the discs, reducing wear and enhancing durability.
  • Balancing: Balancing the disc coupling reduces vibration and rotational imbalance. Precision machining and balancing techniques ensure that the coupling operates smoothly at various speeds, minimizing stress on the connected machinery.
  • Anti-Flailing Designs: In the event of a disc failure, anti-flailing designs prevent the discs from dislodging and causing damage to surrounding equipment or posing a safety hazard.

The combination of these design aspects results in a disc coupling that can handle misalignment, transmit torque efficiently, dampen vibrations, and maintain its performance over a wide range of operating conditions. The flexible yet robust design makes disc couplings suitable for various industrial applications.

China Custom High Speed Jm Single Flexible Disc Coupling  China Custom High Speed Jm Single Flexible Disc Coupling
editor by CX 2023-10-23

flexible disc coupling

As one of leading flexible disc coupling manufacturers, suppliers and exporters of mechanical products, We offer flexible disc coupling and many other products.

Please contact us for details.

Mail: sales@flexible-disc-coupling.com

Manufacturer supplier exporter of flexible disc coupling.

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